Innovation Awards

Summary of Innovation

Converting bulk into singulated flow has always been one of the most challenging aspects for feeding automated parcel processing solutions. Historically, there have been two options; either a manual and time consuming approach or an automated solution with a very large footprint and an extremely high price tag.

To solve this challenge, NPI’s patented Semi-Automated Bulk Singulator can achieve production flows of up to 10,000 PPH and handles a wide array of product types from polybags to boxes. The semi-automated design also allows for the system to be operated with either 1 or 2 operators depending on work flow requirements. It includes a semi-automatic singulation table, independent power control panel, PLC, stand-alone safety with Safe Torque Off, standard set of dry contacts for easy integration into third party systems, and NPI’s touch screen operator control panel. Additional options include a dumper to discharge gaylords, pallets of boxes, collapsible bins, or carts. It can be used to feed a single induction lane or split the load between two induction lanes by smart-sensing available space on each lane and directing product flow appropriately.

Innovation Statement

The Semi-Automated Bulk Singulator represents a significant leap in parcel singulation and induction technology. Distinguished by its innovative and unique singulation process, it stands out among other singulation solutions due to its affordability, ease-of-use, and compact design.

Applicability

The Semi-Automated Bulk Singulator is ideal for companies needing to efficiently convert a large quantity of parcels into a singulated flow, all within a small footprint.

 

Posted Date1/22/24
ContactMark Frazee
Contact Email
CategoryBest Innovation of an Existing Product

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